Awarded Orders

A selection of recently awarded orders provided to keep you up to date with ABLE, global manufacturer and supplier of instrumentation and control solutions.

Customer: Statoil ASA
Project: Mariner Topside EPC Project
Location: North Sea - UK Sector
Products: 1 x FGM160 Flare Gas Meter

Statoil has made the investment decision to develop the Mariner oil field development in the UK North Sea. The project entails investments of more than USD 7 billion and is the largest new offshore development in the UK in more than a decade. The Mariner Field is located on the East Shetland Platform of the UK North Sea approximately 150km east of the Shetland Isles.

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Statoil has extensive heavy oil experiences from offshore fields in Norway and Brazil. The Mariner field was discovered in 1981 and Statoil entered the license as operator in 2007 with the aim of finally unlocking the resources.

Statoil expects to start production from Mariner in 2017. The field is estimated to produce for 30 years, with average production of around 55,000 barrels of oil per day over the plateau period from 2017 to 2020.

The Mariner Field consists of two shallow reservoirs, the Maureen Formation and the Heimdal Sandstones of the Lista Formation, with nearly 2 billion barrels of oil in place and expected reserves of more than 250 million barrels of oil. Both formations yield heavy oil of around 12 to 14 API.

The heavy oil project will require pioneering technology in order to be developed. Since its discovery in 1981, the Mariner field has been subject to a number of development studies by different operators prior to Statoil becoming the operator in 2007. The field will be developed with a production, drilling and quarters (PDQ) platform, based on a steel jacket, with 50 active well slots, and a floating storage unit (FSU) of 850,000 bbls capacity. In addition a jack-up rig will be used for the first 4 – 5 years.

The Mariner Field is located on the East Shetland Platform of the UK North Sea approximately 150km east of the Shetland Isles. Statoil acquired 44.44% and operatorship for Mariner from Chevron in 2007. Statoil acquired a further 20.6667% of Mariner from Nautical Petroleum in 2010. JX Nippon Exploration and Production (U.K.) Ltd(28.89%) and Alba Resources Limited, (6%) are partners in Mariner. Alba Resources Limited are a wholly owned subsidiary of Cairn Energy PLC.

Customer: Total E & P Norway
Project: Martin Linge (Hild) Project
Location: North Sea - Norwegian Sector
Products: 2 x FGM160 Flare Gas Meters

Application: HP & LP Flare. Total is operator on the Martin Linge project. Oil and gas production is expected to start in 2016 with a capacity of 80,000 barrels of oil equivalent per day (boe/d).Total holds a 51% interest in the project. Its partners are Petoro (30%) and Statoil (19%).

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The Martin Linge project in the Norwegian sector of the North Sea opens new doors for Total through technology innovations that reduce environmental impacts and enhance safety. The pioneering solutions defined to reduce CO2 emissions represent a new era of sustainable oil and gas production in the Norwegian North Sea.

The development of this offshore oil and condensate gas field lying under 115 m of water began in early 2012. It involves the construction of an integrated wellhead, production and accommodations platform. Gas from the field will be exported to the UK via the FUKA gas pipeline.

The project will set a precedent for sustainability by supplying the field’s power needs from the Norwegian mainland grid via a 170-km subsea cable. This innovation will reduce CO2 emissions by two million metric tons.

Customer: Aker Solutions / Talisman Sinopec Energy UK Ltd
Project: Flyndre Cawdor over Clyde EPCC
Location: North Sea - UK and Norwegian Sectors
Products: 4 High Pressure Coriolis Mass Flow Meters

Application: Methanol Supply Stream to Topside Flowline and Umbilical Termination Unit. The Flyndre and Cawdor development is located about 180 miles (290 kilometers) southeast of Aberdeen, spanning Blocks 30/13c, 30/14 and1/5a. The fields are located in water depths of approximately 230 feet (70 meters). Maersk Oil operates the development.

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The Flyndre field straddles three Blocks 30/13c and 30/14 in the UK sector of the North Sea and 1/5a in the Norwegian sector. The Cawdor field lies across two blocks, 30/13c and 30/14 both of which are in the UK sector.

The Flyndre field was discovered in 1974 and straddles the UK/Norway median line. Cawdor was discovered in 2008. The fields will be co-developed as a subsea tie-back to the Talisman Sinopec Energy UK Limited operated Clyde platform. Flyndre will be developed with a single production well. The Cawdor field will be developed initially with a single production well, with potential development of two further wells based on field performance. As development operator, Maersk Oil UK Limited holds a 59.966% interest in Flyndre and a 60.6% interest in Cawdor.

The Flyndre well is expected to peak at around 10,000 barrels of oil per day (gross production) with first oil expected in 2016, with Cawdor expected to peak at around 5,000 barrels per day (gross production) with production beginning in 2017. Total recoverable resources are expected to be approximately 30 MMboe for the initial development phase, with further upside depending on performance and further development phases. Maersk Oil UK Limited’s investment in the field developments is expected to be approximately £300million.

“Approval of this plan supports our long-term strategy for growth and our aim to double production in the UK North Sea by 2020. Together with approval of the Balloch field development in 2013, Flyndre/Cawdor underscores our momentum in progressing the development opportunities from our strong North Sea portfolio,” said Martin Rune Pedersen, Managing Director of Maersk Oil in the UK.

Both the fields will be co-developed as tiebacks to the existing Clyde platform, operated by Talisman, through a new common pipe-in-pipe pipeline system, including a 4.2km section running from Flyndre to Cawdor and a 20.46km section running from Cawdor to Clyde.

Oil from Flyndre and Cawdor fields will be exported through the Norpipe system. The gas from the fields will be exported via the UK SEGAL pipeline to the UK Fulmar platform.

A new 1,600t reception module will be established at the Clyde platform that will include a three-phase separator, water treatment and CO2 removal facilities. It will also include chemical injection and storage facilities.

Customer: HMD Kontro Sealless Pumps
Project: Temperature Protection of Sealless Magnetic Drive Pumps
Location: Map TA Phut Olefines Co. Ltd., Rayong, Thailand
Products: 85 One Series Digital Temperature Switches

HMD Kontro Sealless Pumps, world leaders in fluid handling technology, have selected Able Instruments & Controls’ One–Series Digital Indicating Temperature Transmitters for protection of their sealless magnetic drive pumps. Designed to meet the needs of harsh and hazardous applications, the One-Series’ advanced self-diagnostics and digital electronics provide the most reliable switches for a variety of diverse industries.

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The drive pumps are to be installed on a newly completed petrochemical complex at the Map Ta Phut Industrial Estate in Thailand’s Rayong province. It is the country’s largest industrial estate and the world’s eighth-largest petrochemical industrial hub. It was founded in 1990 and is managed by the Industrial Estate Authority of Thailand, a government agency under the Ministry of Industry. The site is operated by the Map Ta Phut Olefins Company Limited (MOC), a subsidiary of SCG Chemicals. The complex produces 900,000 tpa of ethylene and 800,000 tpa of propylene, which is used in downstream plants to produce 400,000 tpa of high density polyethylene (HDPE) and 400,000 tpa of polypropylene.

Customer: Cammell Laird Ship Repairers and Ship Builders
Project: RFA Fort Victoria – Major Refit
Location: Birkenhead, Merseyside
Products: 8 x Clamp-on Ultrasonic Flow Meters

A Birkenhead company is undertaking a refit worth over £47m for the Royal Fleet Auxiliary’s (RFA) biggest ship. More than 200 highly skilled engineers from Cammell Laird will refurbish RFA Fort Victoria at their Birkenhead yard.

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Work will include a complete overhaul of the engine, main propulsion and steering systems and replacement of six diesel generators. Accommodation on the ship will also be improved and the weapons systems overhauled.

At over 200m long and weighing 36,580 tonnes, the vessel is the largest in the Royal Fleet Auxiliary’s fleet and has just returned from a three year deployment during which she targeted pirates off the coast of Somalia. After its refit, the ship is due to return to service early next year, supplying the Navy’s warships with fuel, food, ammunition and any other stores anywhere in the world.

Project information courtesy of www.royalnavy.mod.uk

Customer: BP Exploration / KBR
Project: Shah Deniz Stage 2
Location: Azerbaijan / Caspian Sea
Products: 5 x Duplex V-Cone Flowmeters

Shah Deniz Stage 2, or Full Field Development (FFD) is a giant project that will add a further 16 billion cubic meters per year (bcma) of gas production to the approximately 9 bcma produced by Shah Deniz Stage 1. Around $28 billion capital investment will be required to produce the gas and transport it to the Georgia-Turkey border. From there additional pipeline systems are planned to deliver 6 bcma of gas to Turkey and a further 10 bcma of gas to markets in Europe. Shah Deniz Stage 2, one of the largest gas developments in the world, will help increase energy security of European markets through the opening of the new Southern Gas Corridor.

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The current concept for Shah Deniz Stage 2 includes:

  • Two new bridge-linked offshore platforms.
  • 26 gas production wells which will be drilled with 2 semi-submersible rigs.
  • 500 km of subsea pipelines will link the wells with the onshore terminal.
  • Upgrade of the offshore construction vessels
  • Expansion of the Sangachal terminal to accommodate the new gas processing and compression facilities.

 

Transportation of Shah Deniz gas from the Caspian Sea across 3,500 kilometres to Europe requires enhancement of some existing infrastructure and development of a chain of new pipelines.

  • South Caucasus Pipeline (SCP) will be expanded with a new parallel pipeline across Azerbaijan and Georgia.
  • In Turkey, Shah Deniz gas will be transported through a new Trans Anatolian Pipeline (TANAP).
  • In Europe, Trans Adriatic Pipeline will be built to take gas through Greece and Albania to Italy.

 

First gas is targeted for late 2018, with supplies to Georgia and Turkey; gas deliveries to Europe are expected just over a year after first gas is produced offshore Azerbaijan.

Project information courtesy of www.bp.com

Customer: BP Exploration / AMEC
Project: Shah Deniz
Location: Azerbaijan
Products: 5 x Flare Gas Metering Systems

The Shah Deniz oil field lies between Mobil’s Oquz, Chevron’s Asheron and Exxon’s Nakhchiuan fields. Its name is translated as ‘King’s Sea’. The prospect is situated in the South Caspian Sea, off the Azerbaijan shore, approximately 70km south-east of Baku. It lies in water depths ranging from 50m in the north-west, to 600m in the south-east. The production sharing agreement (PSA) area covers approximately 860km².

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BP, with a share of 25.5% in the project, is the operator. The other PSA partners are StatoilHydro with 25.5%, Socar, LUKOil, TOTAL and NICO with 10% each and TPAO with 9%. The PSA was ratified in October 1996.

In 2010, the Shah Deniz project required $170.4m in operating expenditure and $389.6m in capital expenditure.

Shah Deniz reserves

The Shah Deniz structure lies 35km south-east of the Bahar field and 70km south-west of the supergiant Gunashli-Chirag-Azeri oilfield complex. With a vertical relief of over 1.5km (1 mile), the mapped structure encloses an area in excess of 300km².

The main reservoir rocks within the structure are expected to be at a total depth of 5km to 6.5km and they have been folded into a relatively simple dip-closed anticline structure.

Recoverable reserves for the first stage of development are put at 22.1trn cubic feet of gas and 750m barrels of condensate. Development of the reserves at depths of 600m has been carried out using technology originally developed for the northern North Sea and the Gulf of Mexico.

Shah Deniz exploration

Shah Deniz’s first three exploration and appraisal wells (SDX-1, 2 and 3) were started in 1999 and were designed to appraise and delineate the reserves in the northern flank of the field.

They focused on two structures – the Fasila Suite and the Balakhany VIII interval – which form the basis of the field’s first stage of development.

In November 2007, BP announced it had discovered a new, high-pressure reservoir in a deeper structure beneath the northern flank.

The SDX-4 well was drilled to a Caspian-record depth of 7,300m in the southwestern part of Shah Deniz, and tests showed a flow of 35m standard cubic feet per day, with likely reserves similar to if not larger than those in stage one.

This will form the basis of the second stage of development once appraisal over the next few years has delineated this new structure.

In December 2007, BP spudded the first platform-drilled well, SDA-5, which is designed to reach a depth of 7,180m.

Shah Deniz development

Stage one of the Shah Deniz project includes an upstream and a midstream development. The upstream development consists of a 15 well-slot TPG 500-type production, a drilling and quarters platform installed in 105m of water; three subsea pipelines of 90km each – a 26in pipeline for gas and a 12in pipeline for condensate, and a 4in monoethylene glycol pipeline – from the TPG 500 to the Sangachal terminal in the Azerbaijan capital, Baku; and gas and condensate processing facilities in the onshore terminal.

The midstream development consists of a new gas export system, the South Caucasus Pipeline (SCP), from Azerbaijan through Georgia to the Turkish border. The 690km, 42in SCP has a capacity of about 565bn cubic feet / year and has been built in the same corridor as the 1,760km Baku-Tbilisi-Ceyhan (BTC) oil export pipeline – the second longest in the world. It then links up at the Georgian-Turkish border to a 250km Turkish state-owned BOTAS pipeline that runs to Erzurum, where it enters Turkey’s domestic supply. This stage of production supplies Azerbaijan, Georgia and Turkey.

Stage two of Shah Deniz, known as Shah Deniz Full Field Development, will triple the field’s production. It will involve drilling of up to 30 subsea wells and construction of two offshore production platforms with 16 billion cubic metres per year of gas capacity and 100,000 barrels of condensate capacity.

Production will be routed via 500km of subsea pipelines, which are yet to be built. The South Caucasus pipeline will be extended by 400km to a capacity of over 20 billion cubic metres per year. The Sangachal terminal will also be expanded.

Engineering studies on the full field development are being carried out. First gas from stage 2 is expected in 2016.

Production

Gas and condensate production started in December 2006. In 2007, the field produced a total of about 110bn cubic feet of gas and 0.8m tonnes of condensate. In 2010, the production stood at about 243.6bn cubic feet of gas and 1.9m tonnes of condensate.

As of mid-2008, daily Shah Deniz production stood at about 700m standard cubic feet of gas and about 40,000 barrels of condensate from four wells. Production will increase as new platform-drilled wells are brought on stream later in 2008 and during 2009. Plateau production from stage one will be 317.8bn cubic feet of gas per year and 50,000 barrels of condensate per day.

Project information courtesy of www.offshore-technology.com

Customer: Talisman Sinopec / CB&I
Project: Montrose
Location: United Kingdom
Products: 14 x V-Cone Flow Meters / 7 x Oil in Water Analysers

The MonArb Area Redevelopment Project (MAR) or Montrose Area Redevelopment (MAR) plan comprises redevelopment of the Montrose, Arbroath, Brechin, Arkwright, Carnoustie and Wood fields, and development of two new fields Cayley and Shaw. The two main fields Montrose and Arbroath are located in blocks 22/17 and 22/18 about 209km east of Aberdeen.

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The project, which is being carried out by Talisman (51%) and Sinopec (49%), was approved by the UK Government in October 2012. The MAR project will extend the life expectancy of the existing six oilfields to 2030 to produce a further 100 million barrels of oil equivalent. First gas and oil from the Shaw and Cayley fields are expected in 2015.

The project is being carried out with a brown field allowance (BFA) of £1.6bn ($2.4bn) creating up to 2,000 jobs. A $285m contract for the subsea development works of the project has been awarded to Subsea 7.

Geology, discovery and location of the oilfields

Hydrocarbons and oil at Montrose and Arbroath are found in kimmeridge clay formation within the Palaeocene forties sandstone and in mudstones of the Sele Formation. Montrose was discovered in 1971 and began production in 1976, while Arbroath was discovered in 1969 and began production in 1991.

Cayley was discovered in 2007 by the well 22/17-3 which was drilled about 10km west of Montrose at water depths of 91m. The field will be developed through two production wells.

Shaw was discovered in 2009 by the well 22/22a which was drilled by Talisman in collaboration with Marubeni. The field is located about 17km north of Montrose and will be developed through three production wells and two water injectors. The wells will be ultimately tied to the new Montrose bridge-linked platform (BLP).

Project details of the MonArb area redevelopment

A bridge-linked platform will be constructed and attached to the redeveloped Montrose Alpha Platform, which was originally installed in 1976. The bridge-link will measure 71m in length and weigh 350t.

Project information courtesy of www.offshore-technology.com