Awarded Orders

A selection of recently awarded orders provided to keep you up to date with ABLE, global manufacturer and supplier of instrumentation and control solutions.

Customer: JF Temple & Son
Project: Biomass District Heating System
Location: Copys Green Farm, Norfolk
Products: Kamstrup Energy Flow Meters

The use of biomass in heating systems is beneficial because it uses agricultural, forest, urban and industrial residues and waste to produce heat and electricity with less effect on the environment than fossil fuels. This type of energy production has a limited long-term effect on the environment because the carbon in biomass is part of the natural carbon cycle.

Growing environmental concerns coupled with higher energy prices have led to a renewed interest in using animal manure, also known as feedlot biomass, to produce power. This can be accomplished either by burning manure directly for fuel, gasifying it with heat or by turning it into “biogas” through biological decomposition.

District heating (also known as heat networks or teleheating) is a system for distributing heat generated in a centralized location for residential and commercial heating requirements such as space heating and water heating. The heat is often obtained from a cogeneration plant burning fossil fuels but increasingly also biomass.

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JF Temple & Son run a 550ac mixed dairy & arable farm which operates a 170kW Biomass plant. The plant takes slurry from their 100 milking cows, which is used to power their district heating system. They approached ABLE via our new 247able E-commerce site for the purchase of Kamstrup Energy Flow Meters for accurate, maintenance free consumption measurement of the working farm complex.

Tom Carsdale, the farms head maintenance engineer commented on his positive experience of purchasing via 247able.

“The website was easy to follow, we liked that all the options for the heat meter were on the one page – some places you buy stuff from you have a huge list of basically the same product but all the different variants are listed separately and it can be a challenge to find the exact combination you’re looking for.

The reason we didn’t just buy from one of our usual plumbing suppliers was that they only had the battery powered one and we wanted the mains powered one – you had that and it was a good price.

I have to say that we were pleased with the support from you guys throughout. Communication has been good and when we had an issue (caused by us) it was dealt with efficiently.

When the meter arrived it was well packaged – really you couldn’t have made any of the process much better!”

Customer: Rutherford Appleton Laboratory
Project: Spallation Reaction
Location: Harwell, Oxfordshire
Products: Dewpoint Transmitters

Operated by the Science & Technology Facilities Council (STFC) and located on the Harwell Science and Innovation Campus in Oxfordshire, the Rutherford Appleton Laboratory (RAL) provides a thriving and collaborative environment for pioneering research in such subjects as particle physics, space science, materials analysis and biomedicine.

Approximately 1,200 staff at RAL support the work of more than 10,000 scientists and engineers, chiefly from the university research community, who are addressing many important challenges facing society and the environment.

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RAL have purchased several Xentaur Hybrid Dewpoint Transmitters (HDT) for making critical moisture measurements in the Spallation Reaction, a process in which a light projectile (proton, neutron, or light nucleus) with the kinetic energy from several hundreds of MeV to several GeV interacts with a heavy nucleus (e.g., lead or tungsten) and causes the emission of a large number of hadrons (mostly neutrons) or fragments. These hadrons are assembled into beams that are directed toward an array of scientific instruments. Each of these instrument stations is uniquely calibrated to observe a different set of interactions between the neutron beam and the material or tissue sample the experiment is designed to analyze.

The HDT’s are being used to measure the dewpoint of compressed, cooled helium gas, which in turn chills the liquid hydrogen circuit in a coupled moderator. This moderator is used to slow down the fast neutrons which are produced by the spallation process.

The HDT uses a Hyper Thin Film HTFTM high capacitance aluminum oxide sensor with a measuring range of -100ºC to +20ºF (custom ranges available). The Xentaur dew point sensors provide a high degree of accuracy, speed of response and stability unavailable from instruments using conventional aluminum oxide or polymer sensors.

Customer: Lubrizol
Project: Marine Fuel Economy Trials
Location: Portsmouth
Products: Four Rheonik Mass Flow Meters

The Lubrizol Corporation, a Berkshire Hathaway company, is a technology-driven global concern. Founded in 1928, in Cleveland Ohio, they provide complex specialty chemicals for the transportation, industrial and consumer markets. These products, which are designed to enhance quality and performance, include additives for engine oils, other transportation related fluids, industrial lubricants, gasoline and diesel fuel.

Marine distillate and residual fuel oils used for marine applications are often faced with challenges created by changing emission regulations and ultra-low sulphur diesel fuel standards. Concurrently, there is a demand for improved engine performance, fuel economy and lubricant consumption.

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As a world leading petroleum additives company, Lubrizol are constantly developing breakthrough solutions for fuel efficiency, emissions, power restoration and compatibility with biodiesel blends. In order to determine the effects of certain fuel additives on the efficiency of Wartsila 9 cylinder, 4-stroke, diesel electric marine engines, Lubrizol require highly accurate metering of the fuel feed and return lines. Consequently, Lubrizol asked ABLE to supply four of their renowned Rheonik Coriolis Mass Flow Meters to quantify fuel consumption during at-sea trials. The proven tolerance of Rheonik’s patented Omega tube design to vibration and corrosive media makes it eminently suited to the demanding process conditions associated with the application in question.

The aim of the trial is to determine the positive effects of the fuel additives as follows:

  • Control of liner lacquer and bore polishing
  • Stable oil consumption
  • Reduction of piston deposits
  • Lowered smoke emissions
  • Reduction in lube oil fouling

Customer: BP – Rumaila
Project: Rumaila Water Injection Manifold/Wellhead
Location: Iraq
Products: 40 Electromagnetic Flow Meters, 45 Restriction Orifice Plates, 120 Pressure Gauges

Discovered in 1953, the supergiant oilfield of Rumaila remains one of Iraq’s most significant natural assets but decades of conflict have left their mark on the oil-rich southern region of the country. To help rebuild the region and the rest of Iraq after the war years, it was decided to revive and radically increase production from the country’s main oilfields. In January 2008, the Iraqi Ministry of Oil announced the first Iraqi Petroleum Licensing Round.

The bid round resulted in just one license being awarded – to BP and its partner PetroChina. The partners teamed up with Iraq’s South Oil Company (SOC) and State Oil Marketing Organisation (SOMO) to breathe new life into the Rumaila field, 50 kilometres (30 miles) to the west of Basra. Therefore, in 2009, BP became the first international oil company to return to Iraq after a period of 35 years.

BP, who are widening their use of electronic purchasing, employed a reverse auctioning portal allowing suppliers to bid for an instrumentation package for the Rumaila Water Injection Manifold. ABLE Instruments & Controls Ltd, who themselves recognise that the rapidly developing digital economy is the single most important driver of innovation, competitiveness and growth, were successful in winning the package award. ABLE are embracing new digital trends such as a dedicated ecommerce website, cloud computing, mobile web services and social media to radically change their business landscape, spurring innovation in business models, business networking, knowledge transfer and access to international markets.

BP has saved millions of pounds on its £8.5bn annual procurement budget by using e-auction technology. The technology reduces bureaucracy and speeds up the procurement process.

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Rumaila is the largest producing oilfield in Iraq. Average daily production for 2015 was 1.34 million barrels per day (bpd), part of an ongoing trend that has seen daily production rise from around 950,000 bpd in 2010 when BP began work. Rumaila now delivers more than a third of Iraq’s oil.

Customer: FracTech Laboratories
Project: Core Sample Particle Analysis
Location: Woking, UK
Products: Canty Inflow Liquid Particle Analyser

From their Woking base, FracTech Laboratories have been delivering high-quality technology services to the international oil and gas industry since 1993. They provide reservoir stimulation technical support – primarily rock mechanics and fluid/proppant testing and evaluation – as well as independent completions, hydraulic fracturing and geomechanics.

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FracTech Laboratories provide a suite of tests for Formation Damage evaluation including drilling induced core damage and remediation. To enhance these services, ABLE Instruments have supplied FracTech with a Canty Inflow Liquid Particle Analysis System. The Inflow will facilitate sample or continuous, microscopic non-destructive viewing and provide two-dimensional particle analysis when used in conjunction with the CantyVisionClientTM Software.

Particle analysis of core samples from an oil or gas well gives the most accurate insight into the porosity and permeability of the well formation. It also reveals the fluid saturation and grain density. All of these measurements help geologists, engineers and drillers better understand the conditions of the well and its potential productivity.

Customer: South Caucasus Pipeline Company
Project: South Caucasus Pipeline Expansion Project
Location: From the Shah Deniz Gas Field (Azerbaijan) to Turkey
Products: 31 x Magnetic Level Gauges

The South Caucasus Pipeline (SCP) is a gas exportation pipeline that exports gas from the Shah Deniz gas field in the Azerbaijan sector of the Caspian Sea to Georgia and Turkey for distribution. The 692km-long pipeline started delivering gas to Azerbaijan & Georgia in 2006. Delivery to Turkey commenced in 2007.

The pipeline is now being expanded to accommodate additional gas from the second stage of the Shah Deniz development project. Upon its completion in 2017, the pipeline’s capacity will have been increased by 16 billion cubic metres per annum (bcma) to 23bcma.

The engineering contractor CB&I was awarded the FEED, detailed engineering and procurement services for the expansion project and subsequently approached ABLE Instruments & Controls Ltd to supply the Magnetic Level Gauges for same. These were a mixture of standard side/side vessel connection and top entry variants, with ABLE providing the flanged stilling wells for the latter. Some of the applications, which included hydrocarbon, water and diesel level, required high pressure process connections to 1500lb.

The SCP is owned by South Caucasus Pipeline Company, a consortium of seven national and international energy companies which include BP (25.5%), the State Oil Company of Azerbaijan Republic (SOCAR) (10%), Statoil (25.5%), Lukoil (10%), Naftiran Intertrade Company (NICO) (10%), Total (10%) and the national oil and gas company of Turkey (TPAO) (9%).

BP is the technical operator looking after the development and production activities, while Statoil is the commercial operator taking care of all business development and administration matters relating to the pipeline.

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The SCP project was sanctioned for construction and operation as part of the Shah Deniz Stage 1 development in February 2003. The construction on the project was launched in 2004 and completed in the last quarter of 2006 with an investment of about $1bn.
The pipeline runs parallel and proximate to Baku-Tbilisi-Ceyhan (BTC) crude oil pipeline. The SCP originates at the Sangachal Terminal, which is located approximately 45km south of Baku, and traverses Azerbaijan and Georgia before terminating at Erzurum in eastern Turkey. The lengths of Georgia’s and Turkey’s sections are 442km and 248km respectively.

The pipeline is buried throughout the route and is designed for an operational life of 30 years. It has a diameter of 42in and is designed to transmit 7bcm of gas annually. It is protected against corrosion by applying a combination of three-layer polyethylene (PE) coating system and an impressed current cathodic protection (CP) system.

In addition to the pipeline’s construction, the SCP project involved a number of above ground installations including two compressor stations (one each in Azerbaijan and Georgia), an intermediate pigging station (cleaning and inspection purposes) and 11 small block valves.

Customer: Nynas UK AB
Project: Level Measurement – Bitumen Storage Tanks
Location: Ellesmere Port
Products: 14 x IntelliPoint RF Admittance Point Level Switches

At Nynas Bitumen’s Eastham Plant at Ellesmere Port in Cheshire, the journey from crude to highly refined process oil starts in the distillation column. The crude oil is pumped from storage tanks through a heat exchanger system where its temperature is increased to about 200°C – and then further heated in a furnace to around 300°C where it is partly vaporised before entering an Atmospheric Distillation Column.

Here the physical separation of the components takes place. The lighter components rise to the top and the heaviest components fall to the bottom of the column. The material from the bottom then enters a Vacuum Distillation Column via another heat exchanger. This is where the bitumen is produced. Vacuum distillation helps to maintain the inherently high binding characteristics of crude due to the lower operating temperatures.

As an established supplier of process control instrumentation to Nynas, ABLE proposed the Drexelbrook IntelliPoint RF Admittance Point Switch for the critical high level alarm duties on the bitumen storage tanks. Spillages from these bitumen storage tanks as a result of overfilling have a high potential for serious injury, as bitumen is stored at high temperatures and has a large thermal capacity. Furthermore, the coating rejection capability of the IntelliPoint is key to the success of the measurement of this highly viscous medium.

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From April through to the end of September, the UK’s road resurfacing industry’s demands for Nynas’s products soars as weather conditions become most suitable for the application of bitumen and emulsion.

Nynas Bitumen’s core business is making bitumen emulsion and hot bitumen that has been modified either with polymers or oil to make harder wearing flexible products to satisfy specific requirements that are over and above straightforward bitumen. To capitalise on the changes taking place in the market and optimise its production assets, the plant went over to 24/7 production July 2007.

Customer: Thames Water
Project: Acton Storm Pumping Station Upgrade
Location: Acton, West London
Products: 6 x Jerome J605 Gold Film Hydrogen Sulphide Analysers in Environmental Housings

Prompted by regular odour complaints from local residents, in 2014 Thames Water embarked upon a project to upgrade the storm tank cleaning system at Acton Storm Pumping Station. This involved renovating the Amajet cleaning units in the tanks in an attempt to reduce odours emanating from the site. Units with larger, more powerful motors were installed in four of the storm tanks aimed at preventing solids build-up on drain down and jet washing points were fitted for easy wash down.

To assist with rapid, accurate odour detection at the works perimeter, Thames Water have purchased six of the industry proven Jerome J605 Hydrogen Sulphide Analysers. Following the model successfully deployed by Thames at their Mogden site, the analysers will be installed in environmental housings along the fence line for reliable parts per billion (ppb) level nuisance odour measurement and reporting.

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Another major factor in the upgrade was the implementation of an automated control system to control the filling of the storm tanks and speed up the drain down process. Monitors were installed in the local sewers so that the tanks would automatically drain down when the sewer levels were suitable for the storm flows to be returned to same.

The objective of the upgrade project was to reduce odour levels, characterised by the classic “rotten egg” smell of hydrogen sulphide, over which the London Borough of Hammersmith & Fulham had raised complaints. Work continued throughout 2015 with the performance of the automated control system being tested during storm conditions.

Whilst is was acknowledged that it would be impossible to eradicate all odour from a sewage pumping station, and one that forms a key operational part of London’s sewage processing network, the aim was to reduce them to single digit ppb levels, at which they are undetectable to the majority of humans. However, due to persistent technical problems with the automated cleaning system, odour complaints from the local population continue to be received, causing Hammersmith & Fulham Council to serve Thames Water with a recent legal notice of improvement.

In response Thames Water has said it had already invested more than £2.5m to improve the tank cleaning equipment to help reduce the odour, and it was always looking at ways to improve the network and would continue to do so and work with residents and the council.

Thames Water has identified Acton Storm Tanks as part of its proposed Thames Tideway Tunnel or “Super Sewer” which has recently been given the go-ahead.